CHANGZHOU PIONEER TEXTILE TECHNOLOGY LTD
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PIONEERTEX Concrete Mat Cloth GCCM PRODUCT:
For the moment we manufacture 4 types of GCCM material for customer's option.
1. Concrete Mat Cloth with 3D spacer fabric reinforced and HDPE backing;
2. Concrete mat cloth with 3D spacer fabric, but without HDPE backing;
3. Cement and Blanket GCCM(Concrete Erosion Control Mat) rolls with short glass fiber reinforced in the middle;
4. Concrete Cement Canvas(Concrete impregnated canvas) with 3D spacer concrete plus Glass woven geotextile(looks like )
PIONEERTEX CHINA is looking for business partners and exclusive agent worldwide for our Concrete Mat Cloth GCCM products.
Cement Sand Blanket (CSB) is without 3D spacer fabric reinforced in the middle, but the misture was reinforced by glass fiber and glass geogrid.
Its cost is cheaper than Concrete Mat Cloth or Concrete Cement Canvas.
What is the advantage of Concrete Mat Cloth against traditional material?
Concrete Mat Cloth material has a low alkaline reserve and a low wash rate for a minimal ecological impact. The unique structure of Concrete Mat Cloth material facilitates ease of installation. The fabric can be hung vertically, laid in trenches, or cut and formed into shapes to create a durable layer of concrete, making it ideal for a variety of applications, including:
Ditch lining
Erosion control and slope protection
Berm protection
Culvert lining
| Concrete Mat Cloth GCCM Physcial Properties | |||||
| CMC | Thickness (mm) | Mass(unset) (kg/m2) | Density(unset) (kg/m3) | Density(set) (Kg/m3) | Roll Width (m) |
| CMC5 | 5 | 8 | 1500 | 20% | 2.1 |
| CMC8 | 8 | 11 | 1500 | 20% | 2.1 |
| CMC13 | 13 | 18 | 1500 | 20% | 2.1 |
| . | |||||
| Pre-set CC Properties | |||||
| Setting | |||||
| Working time: 1-2 hours subject to ambient temperature. | |||||
| CC will achieve 70-80% strength at 24 hours after hydration. | |||||
| Method of hydration | |||||
| Spray the fiber surface with water until it it feels wet to touch for several minutes | |||||
| after spraying. | |||||
| Re-spray the CC again after 1 hour if: | |||||
| 1.installing CC in a steep or vertical surface; | |||||
| 2.Installing in warm climates; | |||||
| Notes: | |||||
| 1.CMC can not be over hydrated and an excess of water is always recommended; | |||||
| 2.Minimum ratio of water:CMC by weight: 1:4 | |||||
| 3.Don't jet high pressure water directly onto the CMC as this may wash a channel in CMC. | |||||
| 4.Please use non-saline water for hydration.If CMC will be used for sea projects,please | |||||
| advise us beforehand. | |||||
| 5.CMC can hydrate and set under water; | |||||
| 6.CMC has a working time of 1-6hours after hydration. Don't move or touch CMC | |||||
| once it has begun to set. | |||||
| 7.Working time will be reduced in hot climate; | |||||
| 8.CMC will set hard in 2-3 hours,but will continue to gain strength for several months. | |||||
| Set CC Properties | |||||
| Strength: PioneerTex Concrete Mat Cloth has very high early strength | |||||
| Item | Test Method | MARV | |||
| Compressive Strength | ASTMC109-02 | 35-40 Mpa | |||
| Bending Strength | BS EN12467:2004 | 3-6 Mpa | |||
| CBR Puncture Strength | EN ISO12236:2007 | 3.5KN | |||
| Tensile Strength(KN/M) | |||||
| Length Direction | Width Diection | ||||
| CMC5 | 25 | 20 | |||
| CMC8 | 28 | 24 | |||
| CMC13 | 32 | 28 | |||
| Other | |||||
| Item | Test Method | Value | |||
| Freeze-thaw resistance | BS EN12467:2004 Part5.5.2 | pass | |||
| Soak Dry | BS EN12467:2004 Part5.5.5 | pass | |||
| Water Impermeability | BS EN12467:2004 Part5.4.4 | pass | |||
| Fire Retardant | 16 CFR PART 1633 | pass | |||
Who are we?
PioneerTEX is the professional and leading manufacturer of Concrete Mat Cloth rolls in China.
We have the patent for Concrete Mat Cloth in China.
We developed Concrete Mat Cloth Since 2014, and we get the patent in 2017.
And the technolog for Concrete Mat Cloth is mature in 2016.
What is Concrete Mat Cloth (CMC) GCCM ?
CMC GCCM is a flexible and soft cement impregnated fabric, that hardens on hydration to form a thin,durable,water proof and fire retardant concrete layer. Essentially, it's concrete on a roll.
What's the structure of Concrete Mat Cloth GCCM?
CMC GCCM was made of woven geotextile, nonwoven geotextile, HDPE geomembrane, and 3D structure geocomposite fabric.
The specially formulated dry concrete powder mix will be reinforced by 3D mesh geo-fabric, and sandwiched between porous nonwoven geotextile and water proof HDPE geomembrane or Aluminium Foil composite.
How does the Concrete Mat Cloth CMC GCCM work?
CMC GCCM allows concrete construction without the need for plant or mixing equipment. It's very easy, and just add water on the CMC non-waterproof side.
Once Set, the 3D mesh fabric will reinforce the concrete, prevent crack propagation and provide a safe plastic failure mode. The woven and nonwoven geotextile on the top side will offer special protection on the CMC, and offer higher tensile strength for composite.
HDPE geomembrane backing on the bottom surface of CMC ensures the material is completely water proof.
How many types of Concrete Mat Cloth GCCM are we manufacturing?
CMC GCCM is available in 3 thickness:
CMC5,
CMC8
CMC13.
Concrete Mat Cloth GCCM ADVANTAGE:
Rapid Install
CMC can be laid at a rate of 150m2/hours ,up to 10 times faster than conventional concrete solutions.
Easy to Use
CMC is available in man portable rolls for application with limited access such as 10mts long. It's also very easy to cut by "box cutter". The conncrete inside of CMC is pre-mixed so there is no need for mixing or compacting.
Lower Project Cost
The speed and ease of installation mean CMC GCCM is more cost-effective than conventional concrete,with less logistical complexity.
Eco-friendily
CMC is a low mass, low carbon technology which uses up to 95% less material than conventional concrete for many applications.
Long Expectation Life
CMC is made of high strength geotextile and special cement mixture. Its expectation life can reach more than 30 years. What's more, it is of no need for maintenance.
Concrete Mat Cloth GCCM Key Properties
Water Proof
The HDPE Geomembrane backing on the bottom surface of the CMC ensures that the CMC GCCM has excellent impermeability.
Strong-High Strength
The 3D mesh fabric reinforcement prevents CMC from cracking, absorbs energy from impacts. The HDPE geomembrane and geotextile will improve CMC composite strength after adding water.
Durable
CMC is twice as abrasion resistant as standard OPC Concrete, has excellent chemical resistance, good weathering performance and will not degrade in UV.
Flexible and Soft
CMC GCCM has good drape characteristics and will closely follow the ground profile and fit around existing infrastructure. Unset CMC can be cut or tailored by basic hand tools.
Sealing Edge
The cement powder inside of CMC will not come out from the edge because of special sealing edge.